Technical articles

How to Choose a Hydrogen Evolution (HER) Catalyst: Kinetic Barriers in Water Electrolysis, AWE/PEM/AEM Pathways, and a Materials-Family Roadmap (with a Product Map)

Why study hydrogen evolution catalysts: where is the “kinetic barrier” in water electrolysis?

Splitting water into hydrogen and oxygen is essentially converting electrical energy (or photo-generated electrical energy) into chemical bond energy. Thermodynamically, under 25 °C conditions, the reversible voltage for water splitting is about 1.23 V (corresponding to ΔG° ≈ 237 kJ/mol HO). But this is only the “theoretical minimum threshold.” Real systems must additionally overcome kinetic barriers and various resistive losses, so the practical operating voltage is higher.

Another commonly used reference is the thermoneutral voltage, which is about 1.48 V at 25 °C (corresponding to ΔH ≈ 285.8 kJ/mol H). It reflects the total energy demand under isothermal operation; in real devices, the cell voltage further includes kinetic, ohmic, and mass-transport losses.

The value of a catalyst lies in this: at the same hydrogen production rate, it drives the reaction with a lower extra voltage (overpotential), and maintains performance without significant decay during long-term operation.

What exactly happens in HER?

In acidic electrolytes, HER (Hydrogen Evolution Reaction) is commonly described by three steps:

1. Volmer (discharge/adsorption):

HO + e  H* + HO

2. Heyrovsky (electrochemical desorption):

H* + HO + e  H + HO

3. Tafel (chemical recombination):

H* + H* → H


In alkaline/neutral media, the same three-step framework is often written as:

1. Volmer:

HO + e  H* + OH

2. Heyrovsky:

H* + HO + e  H + OH

3. Tafel:

2H* → H


Here, H* denotes the “active hydrogen intermediate” adsorbed on the catalyst surface. How fast the overall reaction proceeds often depends on which step is the slowest (the rate-determining step).

Key difference: why is “alkaline HER is harder” so often mentioned?

  • In alkaline media, the proton source is not H but primarily water. The Volmer step therefore requires breaking an O–H bond (“water dissociation”) before forming H*. As a result, many systems are more easily limited by the Volmer step. Many reviews and studies point out that Volmer (water dissociation) is often the main rate-limiting step in alkaline HER.
  • Note: The rate-determining step can change with the catalyst material, surface coverage, and the overpotential range. Interpreting Tafel slopes or Volmer–Heyrovsky behavior is model-dependent, so you should not draw definitive conclusions from a single slope alone.

How to judge whether an HER catalyst is good: save energy, accelerate, and last

What you care about

Reframed as a question

How to judge quickly from plots

Common reasons for poor performance (key causes)

Save energy (activity)

At the same hydrogen production rate, does it need a higher voltage to “push” the reaction?

Compare at a fixed hydrogen production rate (often represented by a fixed current density in experiments). At this rate, lower required voltage is better (lower energy consumption).

Intrinsically slow active sites (unfavorable surface chemistry); charges/ions cannot reach sites effectively (poor conductivity, poor interfacial contact, thick film blockage); large resistive losses (solution/electrode/contact resistance).

Accelerate (kinetics)

If I want it to produce hydrogen faster, does the voltage need to increase sharply?

Look at how much extra voltage is needed to go from a “medium rate” to a higher rate. Smaller additional voltage is better (easier acceleration; suitable for high loading).

The rate-determining step becomes a bottleneck (often “water dissociation / O–H breaking” in alkaline media); mass transport and bubble effects grow (bubble coverage, local concentration gradients at high current); catalyst layer/electrode structure not suited for high current.

Last (stability)

Can it run continuously for a long time without obvious degradation—does it degrade gradually or fail abruptly?

After long-term operation: does it become “harder” (needs higher voltage to maintain the same rate), or does the rate drop at the same voltage? Also compare before/after curves to see whether the change is significant.

Chemical degradation (oxidation/dissolution/poisoning); structural evolution (surface reconstruction, agglomeration, phase change); mechanical/interfacial failure (catalyst layer delamination, binder issues, unstable support/interface).

One-sentence summary: a good catalyst = more energy-efficient + easier to accelerate + more durable.

Common paper metrics: a quick glossary

Goal

Common notation in papers

What it actually means

Save energy (activity)

η@10 mA·cm⁻² (or η@100, etc.)

The extra voltage (overpotential) required at a fixed current density (fixed hydrogen production rate). Smaller values mean better energy efficiency. (Note: for half-cells, smaller η (vs RHE) is better; for full cells, smaller Vcell is better.)

Accelerate (kinetics)

Tafel slope (mV/dec)

How many mV of overpotential are needed to increase current (hydrogen production rate) by 10×—often understood as the “cost of acceleration.”

Last (stability)

CP/CA stability curves + polarization curves before/after

Whether performance decays during long runs and how severe it is; comparing polarization curves before and after helps confirm whether performance truly degraded.

Note: The Tafel slope depends on the fitting window, iR compensation, surface coverage, and mechanistic assumptions. It is best treated as a kinetic descriptor, not a standalone mechanistic proof. Ideally, interpret it together with EIS, exchange current density / near-onset behavior, etc.

In a real electrolyzer, where does the “voltage” go?

You can think of the total cell voltage as three parts:

  1. Thermodynamic voltage: ideally about 1.23 V at 25 °C (the “theoretical minimum threshold”).
  2. Kinetic losses: both cathodic HER and anodic OER require extra driving force (overpotentials).
  3. Ohmic and transport losses: membrane/diaphragm, electrolyte, electrode/interfacial resistances, plus additional losses from bubbles and mass transport.

So, the practical meaning of “a good HER catalyst” is very concrete: at the same hydrogen production rate, it makes the cathode consume less voltage, and at high current density it is not dragged down by transport, bubbles, or interface problems.

That is, the total voltage can be written as:

  • Vcell = 1.23 V (thermodynamic floor) + ηHER (cathode kinetics) + ηOER (anode kinetics) + iR (ohmic losses: membrane/diaphragm, electrolyte, contacts) + transport/bubble losses (more pronounced at high current)

Three mainstream water-electrolysis pathways

Pathway

Main ion conduction / medium

Cathode environment

Most common “hard constraints” in selection

Main focus for cathode catalyst selection

AWE (traditional alkaline water electrolysis)

Liquid alkali (KOH/NaOH) + diaphragm

Alkaline

Mature engineering; scalable; bubble and transport limitations become significant at high current

Acceleration + durability first (electrode structure, bubble release, bonding/adhesion); activity matters but is often overshadowed by “structure/transport.”

PEMWE (proton exchange membrane water electrolysis)

Acidic membrane (proton-conducting)

Acidic (more stringent for materials)

High corrosion/dissolution risk; strong materials constraints

Energy saving first (low overpotential, high efficiency), while also ensuring durability; cathode often uses Pt as the most reliable route or benchmark.

AEMWE (anion exchange membrane water electrolysis)

Alkaline membrane (anion-conducting)

Alkaline (but in a membrane–electrode architecture)

Durability of membrane/ionomer and interfaces; water management and transport

Acceleration + durability are critical (ion pathways + interfacial resistance + water/bubble management); materials and electrode engineering must be chosen together.

Materials-family roadmap: how to classify common HER catalysts—strengths, weaknesses, and typical levers

Family

More common / more advantageous environment

Strengths

Common weaknesses

Typical improvement levers

Noble metals: Pt / Pt/C

Acidic (especially PEM cathode benchmarks / common in engineering)

Very energy-efficient; smooth kinetics; most reliable benchmark

Cost and resource constraints; at high load, support and interface still matter

Lower loading (higher utilization), better supports/electrode structures, lower interfacial resistance

Ni-based (Ni, Ni alloys, NiMo, etc.)

Alkaline (mainline for AWE/AEM cathodes)

Engineering-friendly; can balance efficiency and durability in alkaline; scalable

At high current, easily limited by transport/bubbles/interfaces; long-term structural/interfacial changes

Self-supporting electrodes (Ni foam, etc.), alloying/composites, pore-structure optimization and binder/ion-channel tuning

Transition-metal sulfides (e.g., MoS)

Common in research (acidic/alkaline; highlights structure–property relationships)

Great “teaching case” for active-site engineering

Conductivity, interfaces, and long-term stability often bottlenecks; scale-up at high current relies on electrode engineering

Phase/defect/doping to improve conductivity and site quality; compositing with conductive frameworks; stabilization (suppress oxidation/dissolution)

Phosphides (NiP/CoP, etc.)

Common in alkaline and AEM research

Good conductivity; often accelerates well

Long-term chemical stability and surface reconstruction must be verified

Composite and interfacial engineering, protective/stabilizing phases, electrode-structure optimization

Carbides / nitrides (MoC, VN, etc.)

Often used for composites/synergy

High conductivity; can serve as frameworks or synergistic sites

Durability under real operating conditions is highly interface-dependent

Composite with active phases, surface stabilization, pore-channel and binder optimization

Summary:

  1. For acidic/PEM cathodes, using Pt as the benchmark “ruler” is the safest starting point.
  2. For alkaline AWE/AEM cathodes, Ni-based systems (especially NiMo and self-supporting electrode concepts) are the most common and most engineering-relevant.
  3. Other families are often routes with performance potential, but still require electrode engineering and durability validation for practical deployment.

Common product forms and a practical selection workflow

Common product categories

Category

Typical examples

Mainly affects which “thing”

The 3 most important points to check/ask

Finished catalysts (powders/slurries)

Pt/C, Ni-based powders, MoS/phosphide powders, etc.

Mainly energy saving, also affects acceleration

 Acid/alkali compatibility  Conductivity/interface friendliness  Whether a stable catalyst layer can be formed

Electrodes/supports (structure governs high-current performance)

Ni foam, carbon paper/carbon cloth, metal meshes, etc.

Acceleration + durability (most critical)

 Pore structure / bubble release  Conductivity and contact  Corrosion resistance and adhesion

Precursors/raw chemicals (for synthesis/in situ growth)

Metal salts (Ni/Co/Mo, etc.), sulfur/phosphorus sources

Energy saving + durability (determines phase/defects/doping)

 Controllability of target phase/composition  Impact of impurities/water  Heat-treatment/growth window

Film and interface additives

Ionomers/binders, solvents, dispersants

Acceleration + durability (often overlooked)

 Sufficient ion pathways  Whether interfacial resistance is introduced  Reliable drying/adhesion

Electrolytes and reference systems

KOH/NaOH or acids; benchmark catalysts

All three (environment defines the bottleneck)

 Acid/alkali match  Consistent concentration/purity  Validate test credibility using reference samples

Selection Workflow

 First, define the device / medium

  1. PEM (acidic membrane) → for the cathode, start with Pt-based catalysts as the benchmark / engineering baseline
  2. AWE/AEM (alkaline) → for the cathode, start with Ni-based catalysts (including NiMo / self-supported electrode concepts)

 Next, define the target “hydrogen output intensity” (current-density range)

  1. Low / medium current: focus more on intrinsic material activity (energy saving)
  2. High current: focus more on electrode structure / transport / bubbles (rate capability + durability)

 Choose the catalyst family (start with the “environment-compatible backbone”)

  1. Acidic: Pt (reference / mainline route) → then consider lowering noble-metal content and structural optimization
  2. Alkaline: Ni-based mainline → then consider sulfides / phosphides, etc. as expansion options

 Choose the “form factor” route (sets reproducibility and high-current behavior)

  1. Powder-coated electrodes: versatile, easy to benchmark
  2. In situ grown / self-supported electrodes: higher potential at high current
  3. Composite electrodes: system design of conductive framework + active phase + ion-transport pathways

 Don’t overlook the supporting components (many “underperformance / poor durability” root causes are here)

  1. Support/substrate, binder/ionomer, solvent & dispersion, drying process

⑥  Verify with the “energy saving – rate capability – durability” checklist

  1. Energy saving: is the voltage low enough at a fixed rate?
  2. Rate capability: does it stay smooth at higher rates, or does it fall behind?
  3. Durability: long-term decay + before/after comparisons—are the changes significant?

HER (Hydrogen Evolution Reaction) Catalyst R&D Selection “Product Map”: Catalyst Materials / Precursors / Electrolytes & Buffers / Electrode-Building Materials / Solvents & Additives — Category Navigation + Representative Product Tables

Selection Navigation Table

Theme Table

When should you look at this table first?

What’s inside

Quick selection tips

Table A — Catalyst materials & benchmark references

When you want to test HER directly: activity screening, reproducibility checks, benchmarking vs literature/peers

Pt black benchmark; MoS/WS; Ni/Co/Fe sulfides; NiP/CoP; MoC; VN, etc.

Run Pt black first to establish a “baseline.” Then choose sulfides/phosphides/carbides/nitrides for family comparisons, paying attention to particle size and whether conductive compositing is needed.

Table B — Metal salts / single-source precursors

When you will synthesize, support-load, or electrodeposit catalysts (Ni/Co/Mo/W/Pt systems, etc.)

Soluble Ni/Co/Mo/W precursors; Mo–S single-source precursor; Pt(IV)/Pt(II) precursors

For “reproducible synthesis,” prioritize high-purity precursors (e.g., PrimorTrace™ Ni salts). Choose Pt precursors based on oxidation state and reduction kinetics.

Table C — Conversion/doping reagents & additives

When you need sulfidation/phosphidation/N-doping/reductive deposition/morphology control

S sources (thiourea/thioacetamide/NaS/thiosulfate); P sources (hypophosphites); N sources (urea/melamine); NaBH; citric acid/EDTA; SDS/CTAB/PVP

Match the synthesis route to the “reaction mechanism”: slow-release sulfur sources (thioacetamide/thiourea) often favor morphology control; NaBH enables fast reduction; surfactants/polymers require thorough washing and blank controls.

Table D — Electrolytes / buffers / supporting salts

When preparing electrolytes or running anion-effect / neutral-media controls

Strong acids (HSO/HClO/HCl); strong bases (KOH/NaOH); supporting salts (KCl/sulfates); phosphate buffers; borate systems

To minimize specific adsorption: in acidic tests, consider HClO as a reference. For neutral/buffered systems, a three-way comparison (phosphate vs borate vs sulfate) is often the clearest.

Table E — Electrode-building materials

When making catalyst inks, coatings, GDEs, or membrane electrodes

PVDF/PTFE binders; Nafion membrane; conductive carbon black; functionalized graphene supports

Decide the platform first: alkaline powder electrodes often use PVDF + NMP; acidic/PEM systems use Nafion membranes (often with Nafion ionomer); for conductive networks, prioritize carbon black.

Table F — Solvents & cleaning

When cleaning electrodes, preparing inks, or controlling residual solvent

High-purity water; IPA/ethanol; NMP; ethylene glycol

Use IPA/ethanol + high-purity water for cleaning. For films, key is consistent solvent evaporation and residual solvent control (high-boiling solvents like NMP/ethylene glycol require stricter drying control).

A. Catalyst Materials & Benchmark References (Direct HER Testing)

Category

CAS No.

Aladdin Cat. No.

Name

Spec / Purity

Product features / role (HER-related)

HER benchmark catalyst / reference

7440-06-4

P433438

Platinum black, 98+

For analysis, premium grade, ≥98%

A classic “gold-standard” HER activity reference (used to verify whether the system, electrode fabrication, and test workflow are reliable); also useful for small-dose blending to boost activity as a comparison.

HER catalyst (MoS)

1317-33-5

M476416

Molybdenum disulfide

Dispersion, 0.1–0.5 mg/mL in HO

Ready-to-use MoS dispersion for rapid material screening/electrode coating; HER activity often correlates with edge sites/defects/phase and conductive compositing.

HER catalyst / precursor (WS)

12138-09-9

T431601

Tungsten(IV) sulfide

≥99.995% metals basis, crystal

High-purity crystalline WS for HER fundamental studies/benchmarking or as a composite precursor; stability and conductive compositing are often key.

HER catalyst / precursor (CoSₓ)

12013-10-4

C475140

Cobalt sulfide

≥99.98% metals basis

Cobalt sulfides can be used directly as HER catalysts or as precursors for further conversion (phosphidation/nitridation/carbon coating, etc.); surface reconstruction may occur electrochemically.

HER catalyst / precursor (NiSₓ)

16812-54-7

N283361

Nickel sulfide

≥99.9% metals basis

A typical non-noble HER candidate; also commonly used as a precursor for further conversion (phosphidation/nitridation/carbon coating, etc.).

HER catalyst / precursor (NiSₓ, different particle size)

12035-72-2

N475047

Nickel sulfide

≥99.7% metals basis, >150 mesh

Same NiSₓ family as above, but particle size/surface area and film-forming behavior may differ; more suitable for pellet pressing/filling or particle-size comparison.

HER catalyst / precursor (FeSₓ)

12068-85-8

I302622

Iron sulfide

≥99.9% metals basis

Can serve as (or contribute to) catalytic/synergistic components in sulfide systems; corrosion resistance and stability must be evaluated carefully under certain conditions.

HER catalyst (phosphide)

12134-02-0

C336121

Cobalt phosphide

≥99.9% metals basis

CoP is a classic alkaline HER family (high conductivity, rich active sites); often undergoes surface reconstruction in practice and should be assessed under the chosen electrolyte conditions.

HER catalyst (phosphide)

12035-64-2

N466325

Nickel phosphide

≥98%, −100 mesh

NiPₓ (common families include NiP/NiP, etc.) is widely used for alkaline HER; particle size affects ink dispersion and coating densification.

HER catalyst (carbide)

12069-89-5

M302624

Molybdenum carbide

≥99.95% metals basis

MoC materials are highly conductive and can act as HER catalysts or supports; often composited with carbon/sulfides/phosphides to improve stability and activity.

HER catalyst / conductive support (nitride)

24646-85-3

V303188

Vanadium nitride (VN)

≥99.9% metals basis

Conductive nitride that can be used as an HER catalyst or composite support; the surface may readily form oxide/hydroxide layers, so interface tuning via activation or compositing is often used.

B. Metal Salts / Single-Source Precursors (For Synthesis, Loading, Deposition)

Category

CAS No.

Aladdin Cat. No.

Name

Spec / Purity

Product features / role (HER-related)

Pt precursor (electrodeposition / loading)

18497-13-7

C755674

Chloroplatinic acid hexahydrate

BioReagent

A commonly used Pt(IV) precursor for preparing supported Pt nanoparticles (Pt/C, Pt/oxides, etc.), chemical reduction, or electrodeposition; used for Pt reference electrodes/calibration.

Pt precursor (Pt(II))

10025-99-7

P128374

Potassium tetrachloroplatinate(II)

≥99.9% metals basis, Pt ≥46%

Pt(II) precursor suitable for Pt loading/coordination routes or controlling reduction kinetics; differs from chloroplatinic acid in oxidation state, which can affect nucleation and particle-size control strategies.

Metal-salt precursor (Ni)

7791-20-0

N112126

Nickel(II) chloride hexahydrate

Premium grade, ≥98%

Ni source for catalysts/precursors (Ni(OH), NiSₓ, NiMo*, etc.); residual Cl may introduce corrosion or side effects, so thorough washing is typically needed after synthesis.

Metal-salt precursor (Ni, high purity)

13478-00-7

N108888

Nickel(II) nitrate hexahydrate (explosive precursor)

PrimorTrace™, ≥99.999% metals basis

Ultra-high-purity Ni source for electrocatalysis studies requiring strict control of trace impurities; nitrates have strong oxidizing/risk attributes.

Metal-salt precursor (Co)

10026-22-9

C431137

Cobalt(II) nitrate hexahydrate

For analysis, premium grade

Co source for cobalt-based catalyst precursors (Co(OH)/CoOₓ, CoSₓ, CoP, etc.); nitrate decomposes readily upon heating and is commonly used in calcination/conversion routes.

Metal-salt precursor (Mo)

10102-40-6

S320063

Sodium molybdate dihydrate

For plant cell culture, ≥99.5%

Typical Mo source (MoO₄²⁻); used to prepare Mo-based precursors/composites (e.g., NiMo systems, MoSₓ precursors), enabling homogeneous mixing in aqueous routes.

Metal-salt precursor (Mo)

12054-85-2

A116376

Ammonium molybdate tetrahydrate

For cell culture / insect cell culture, MoO 8183%

Common soluble Mo source; used in impregnation/co-precipitation/hydrothermal routes to obtain MoOₓ/MoSₓ or Ni/Co composite precursors.

Mo–S single-source precursor

15060-55-6

A1500798

Ammonium tetrathiomolybdate

Moligand™, 10 mM in DMSO

Typical Mo+S single-source precursor: used for impregnation/coating and thermal conversion to MoSₓ (further convertible to MoS), or for building NiMoS/CoMoS-like precursor systems with Ni/Co.

Metal precursor (W source)

10213-10-2

S431261

Sodium tungstate dihydrate

Suitable for preparing protein-free filtrates by Folin method

Soluble W source: starting point for W-based material precursors (WOₓ/WSₓ/WC routes), also used for compositing/doping and impregnation loading.

C. Conversion/Doping Reagents & Additives (S/P/N Sources, Reductants, Chelators/Surfactants)

Category

CAS No.

Aladdin Cat. No.

Name

Spec / Purity

Product features / role (HER-related)

N source / precipitation aid

57-13-6

U432962

Urea

Beads

Often used as a mild precipitation/morphology-control additive (releases NH/CO upon heating to promote uniform formation of metal hydroxide/carbonate precursors); also used as an N-doped carbon precursor/additive.

N source / framework precursor

108-78-1

T431382

2,4,6-Triamino-1,3,5-triazine

For synthesis

Common nitrogen-rich precursor (for g-CN or N-doped carbon/composite supports); used to tune electronic structure and the local environment of active sites.

S source / coordination additive

62-56-6

T112512

Thiourea

Premium grade, ≥99%

Common sulfidation and coordination/slow-release sulfur source: generates metal sulfides (NiSₓ/CoSₓ/MoSₓ, etc.) in hydro/solvothermal routes and helps morphology control; can also contribute N/S doping.

S source / slow-release sulfidating agent

62-55-5

T118452

Thioacetamide

ACS, ≥99%

Classic “slow-release sulfur source”: gradually releases sulfide/sulfur species under heating/hydrothermal conditions, favoring uniform metal sulfide nanostructures.

S source / reductive aid

10102-17-7

S431245

Sodium thiosulfate pentahydrate

Ph.Eur, for analysis, ACS, premium grade

Can serve as a mild reductant/chelating component; in some syntheses used as a sulfur-containing precursor/sulfur source or to modulate sulfidation (route-dependent).

S source / sulfiding agent

1313-84-4

S116078

Sodium sulfide nonahydrate

PrimorTrace™, ≥99.99% metals basis

Strong S² source for precipitation/sulfidation to form metal sulfides or for post-sulfidation; readily oxidized by air and absorbs CO₂—prepare quickly and store sealed.

S source / sulfiding agent

1313-82-2

S138149

Sodium sulfide

≥95%

Basic S² sulfiding/precipitating agent; commonly used for rapid metal sulfide formation or post-sulfidation. With lower purity grades, trace-impurity background deserves more attention.

P source / reductant

10039-56-2

S475687

Sodium hypophosphite monohydrate

Ph.Eur, puriss. p.a., ≥99%

Common phosphidation/reduction precursor for metal phosphides (NiP/CoP, etc.) or reductive deposition; heating may generate strongly reducing phosphorus-containing gases—strict safety and exhaust handling are required.

Strong reductant (for synthesis)

16940-66-2

S432207

Sodium borohydride (explosive precursor)

purum p.a., ≥96% (gas-volumetric)

Common strong reductant for rapid reduction of metal precursors (Pt/Ni/Co nanoparticles, supported deposition, etc.); releases H and is water/acid sensitive—control addition and safety strictly.

Chelator / complexing agent

6381-92-6

E118596

Disodium EDTA dihydrate

For plant cell culture, ≥99%

Chelates metal ions to control impurities, stabilize solutions, or tune metal-ion activity; can also affect deposition/nucleation—controls are important.

Complexing / morphology-control additive

77-92-9

C774600

Citric acid

Anhydrous, PharmPure™, USP/JP/BP/Ph.Eur, pharmaceutical grade, powder

Coordinates and buffers metal-ion release to control morphology/particle size; common in sol–gel/co-precipitation/polyol routes; can also improve slurry stability (controls recommended).

Dispersant / stabilizer (polymer)

9003-39-8

P434444

Poly(vinylpyrrolidone) (PVP)

For plant cell culture, avg. MW 10,000

Nanoparticle stabilizer/dispersant for metal nanoparticle synthesis and ink stability, improving coating uniformity; may also block active sites—use “with/without PVP” controls.

Surfactant / dispersant (anionic)

151-21-3

S432158

Sodium dodecyl sulfate (SDS)

For electrophoresis, anionic

Strong dispersing/wetting agent to improve powder dispersion and coating uniformity in aqueous systems; may alter electrode wetting and interfacial charge—blank controls recommended.

Surfactant / dispersant (cationic)

57-09-0

H108983

Cetyltrimethylammonium bromide (CTAB)

≥99%

Cationic surfactant for morphology control, templating/coating, and dispersion; may adsorb strongly and affect electrochemical interfaces—use “with/without CTAB” controls and wash thoroughly.

D. Electrolytes / Buffers / Supporting Salts (Electrolyte Preparation and Reference Systems)

Category

CAS No.

Aladdin Cat. No.

Name

Spec / Purity

Product features / role (HER-related)

Acidic electrolyte / cleaning acid

7664-93-9

S485807

Sulfuric acid (controlled precursor)

Premium grade, for analysis, ≥98%

One of the common acidic HER electrolytes; also used for electrode/glassy carbon cleaning and activation (strongly corrosive; regulated precursor attributes).

Acidic electrolyte (weakly coordinating anion)

7601-90-3

P433647

Perchloric acid (explosive precursor)

For analysis (max. 0.0000005% Hg column), premium grade, ACS/ISO/Reag., Ph.Eur

Strong acid with weakly coordinating ClO₄⁻, often used as an acidic HER reference electrolyte to minimize specific adsorption; however, it poses strong oxidizing/explosion hazards and requires strict safety compliance.

Acidic electrolyte / cleaning acid

7647-01-0

H485680

Fuming hydrochloric acid 37% (controlled precursor)

Premium grade, for analysis, max. 0.001 ppm Hg

Common acid for acidic-electrolyte testing and cleaning/activation; Cl may introduce corrosion/specific adsorption effectsnote differences vs HSO/HClO in mechanistic controls.

Alkaline electrolyte / base

1310-73-2

S111498

Sodium hydroxide

Premium grade, ≥96%

Alkaline HER electrolyte (or pH adjustment); readily absorbs CO and forms carbonatespay attention to sealing and freshness in preparation/storage.

Alkaline electrolyte / high-purity base

1310-58-3

P431767

Potassium hydroxide

Anhydrous, ≥99.95% metals basis

Preferred high-purity alkaline HER electrolyte to reduce trace-metal effects; also absorbs CO₂—manage solution preparation/storage accordingly.

Supporting electrolyte / reference-electrode salt

7447-40-7

P112144

Potassium chloride

For cell culture, ≥99.5%

Commonly used in reference electrode (Ag/AgCl) filling solutions/salt bridges or for conductivity control; generally not used as the primary HER electrolyte.

Supporting electrolyte (inert salt)

7757-82-6

S112289

Sodium sulfate (anhydrous)

For plant cell culture, ≥99%

Inert supporting electrolyte for controlling ionic strength/conductivity and as a “non-specific anion” reference (often milder than Cl/PO₄³⁻).

Supporting electrolyte (inert salt)

7778-80-5

P112586

Potassium sulfate

For plant cell culture

Inert supporting electrolyte (K system); used for ionic-strength controls or to avoid Na-specific differences.

Buffer salt / near-neutral system (phosphate)

7778-77-0

P113042

Potassium dihydrogen phosphate

For plant cell culture, ≥99%

Paired with KHPO to form phosphate buffers (PBS/phosphate buffer) for near-neutral HER or mechanistic controls; phosphate may adsorb/affect interfaces—compare against borate/sulfate where appropriate.

Buffer salt / near-neutral system (phosphate)

7758-11-4

D433945

Dipotassium hydrogen phosphate (anhydrous)

Anhydrous, premium grade, for analysis

Paired with KHPO to form phosphate buffers (K system); analytical grade is suitable for electrochemical controls and mechanistic data.

Buffer salt / near-neutral system (phosphate)

7558-80-7

S108343

Sodium dihydrogen phosphate (anhydrous)

For cell culture / insect cell culture, ≥99% (T)

Paired with NaHPO to form phosphate buffers (Na system); useful for Na/K ion-identity comparisons.

Buffer salt / near-neutral system (phosphate)

7558-79-4

S118441

Disodium hydrogen phosphate (anhydrous)

For cell culture / insect cell culture

Paired with NaHPO to form phosphate buffers; used for near-neutral HER/mechanistic controls and ionic-strength control.

Buffer system (borate)

10043-35-3

B111605

Boric acid

For cell culture / insect cell culture, ≥99.5%

Commonly used to prepare borate buffers for pH buffering and controls in alkaline/near-neutral electrochemistry; also useful for comparing “phosphate vs borate” anion effects.

E. Electrode-Building Materials (Membranes / Binders / Conductive Carbon / Supports)

Category

CAS No.

Aladdin Cat. No.

Name

Spec / Purity

Product features / role (HER-related)

Electrode binder / hydrophobic material

9002-84-0

P434340

Polytetrafluoroethylene (PTFE)

Beads

Inert hydrophobic binder/porogen and hydrophobicity-tuning material; often used for gas diffusion electrodes (GDEs) or to improve corrosion resistance and anti-wetting.

Electrode binder / film-forming

24937-79-9

P1492342

Poly(vinylidene fluoride) (PVDF)

Melt viscosity (K Poise): 23.5–29.5, powder

Common electrode binder (paired with NMP); used for forming films from powder catalysts and improving adhesion and mechanical stability.

Membrane / ion-conducting material

31175-20-9

N432605

Nafion™ perfluorinated membrane

Thickness 0.002 inch

Core PEM material; also used as an ion-conducting binder phase in acidic catalyst inks (lower stability in alkaline environments).

Conductive carbon / support

1333-86-4

C124422

Carbon black

For elemental analysis

Most common conductive additive/support: builds conductive networks, improves electrode conductivity and coating consistency; often used as a conductivity control vs graphene/graphite.

Conductive carbon / functionalized carbon support

7782-42-5

G196556

Carboxylated graphene (nano-size)

Diameter 50–200 nm; single-layer ratio >98%; carboxyl ratio 8.0 wt%

Highly conductive 2D carbon support/additive; carboxyl groups improve hydrophilicity and dispersibility, aiding nanoparticle loading (metals/sulfides/phosphides) and electron transport; often used for “conductive framework/interface engineering” controls.

F. Solvents & Cleaning (Inks / Film Making / Labware)

Category

CAS No.

Aladdin Cat. No.

Name

Spec / Purity

Product features / role (HER-related)

Solvent / electrolyte water

7732-18-5

W433885

Water

MS grade, UltraPureChrom™, UHPLC grade

High-purity water for electrolyte preparation/cleaning/blank controls; minimizes background currents and contamination from trace metals/organics.

Solvent / cleaning

67-63-0

I112023

Isopropanol (IPA)

Preparative chromatography grade, ≥99.8%

Electrode and labware cleaning; often used as a volatile co-solvent in catalyst inks (improves wetting/spreading, accelerates drying).

Solvent / cleaning

64-17-5

E111989

Ethanol

Premium grade, water ≤0.3%

Cleaning and ink co-solvent; paired with water/IPA to improve dispersion and coating uniformity.

Solvent (electrode preparation)

872-50-4

M119668

N-Methyl-2-pyrrolidone (NMP)

Anhydrous, ≥99.5%

Typical electrode-preparation solvent: dissolves PVDF for binder solutions and is used for catalyst slurry/coating; high boiling point—drying and residual-solvent control are important.

Solvent / polyol system

107-21-1

E119700

Ethylene glycol

Anhydrous, ≥99.8%

Common solvent/reaction medium for polyol methods: used for metal nanoparticle formation, dispersion, and coating formulations ; high boiling point—control residual solvent and keep drying conditions consistent.

Note: The above are representative Aladdin catalog numbers. For more specifications, please refer to the full product list at the end of the document, or search the Aladdin website by product name/CAS number.

 

Aladdin: https://www.aladdinsci.com/

Categories: Technical articles

Da — when not otherwise indicated, molecular weight units are daltons.   Mw — weight-average molecular weight.   Mn — number-average molecular weight.

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Cite this article

Aladdin Scientific. "How to Choose a Hydrogen Evolution (HER) Catalyst: Kinetic Barriers in Water Electrolysis, AWE/PEM/AEM Pathways, and a Materials-Family Roadmap (with a Product Map)" Aladdin Knowledge Base, updated 29 dic 2025. https://www.aladdinsci.com/us_es/faqs/how-to-choose-a-hydrogen-evolution-her-catalyst-en.html

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